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Material Selection Guide
ACM: Polyacrylate
Polyacrylate is a copolymer (ethyl acrylate) with exceptional resistance to petroleum fuels and oils. The automotive industry uses polyacrylate O-rings as seals in automatic transmissions and power steering designs. Resistant to flex cracking, polyacrylate also resists damage from oxygen, sunlight, and ozone. Though it is marginally more resistant to hot air than nitrile, polyacrylate falls short in strength and compression set resistance, as well as in resistance to water and low temperatures. Commonly used in transmissions and power steering units and applications where flex cracking is important.
Advantages:
Good heat resistance, transmission fluid resistance
Disadvantages:
Susceptible to oxygenated fluids, low temperature limitations, compression set and water resistance
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7078
80 +/-5
-40
230
Friction reducers added.

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AU: Polyester Urethane (Urethane)
Polyurethane is the toughest, most extrusion-resistant and most abrasion-resistant of all elastomeric sealing materials. Polyurethane is also very resistant to explosive decompression and has excellent properties over a wide temperature range. Polyurethane O-rings are used in a wide variety of products, including quick-disconnect hydraulic fittings, hydraulic cylinders and valves, pneumatic tools, CO2 firearms, or for any application requiring extreme abrasion or extrusion resistance. Used on skate board wheels, molded gears, o-rings, etc.
Advantages:
Excellent strength, abrasion and ozone resistance
Disadvantages:
Poor aromatic fluid resistance, no brake fluids
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7149
50 +/-5
-30
160
General purpose
7150
70 +/-5
-30
160
General purpose
7148
80 +/-5
-30
160
General purpose

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CR: Polychloroprene (Neoprene)
Chloroprene exhibits medium heat and oil resistance, excellent weather resistance, with a degree of flame resistance. It has a moderately broad range of service temperatures, good dynamic load bearing and strength properties. It was originally developed as an oil resistant substitute for natural rubber. Commonly used on CV joint type boots and bridge mounting pads.
Advantages:
Toughness, moderate oil resistance, flame resistance, adhesion, outstanding resistance to damage caused by flexing and twisting
Disadvantages:
Moderate ozone resistance, limited flexibility at low temperatures
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7143
35 +/-5
-30
180
General purpose
7142
50 +/-5
-30
180
General purpose
7145
55 +/-5
-40
180
General purpose, commonly used for tie rod boots
7139
60 +/-5
-30
180
General purpose, commonly used for inflatable seals
7147
65 +/-5
-35
180
General purpose
7146
70 +/-5
-35
180
UL recognized for swimming pool pumps, filters & chlorinators(includes hot tubs & spas) up to 60ºC
UL1081
7138
70 +/-5
-35
180
UL recognized for swimming pool pumps, filters & chlorinators (includes hot tubs & spas) up to 60ºC
UL1081
7151
80 +/-5
-30
180
General purpose, recommended for freon applications

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EPDM: Ethylene Proplyene Diene Terpolymer
EPDM is ideal for outdoor applications because of its excellent resistance to ozone, oxidants and severe weather conditions. Other outstanding characteristics of EPDM include heat resistance and dielectric qualities. EPDM offers many of the advantages of Chloroprene, at a lower cost. EPDM has excellent weather resistance but very poor resistance to petroleum oils. They have high tear, high tensile strength and excellent dynamic and low temp properties. Commonly used as roofing, radiator gaskets and hoses, brake components and pond liners.
Advantages:
Low temperature properties, ozone resistance, water resistance, electrical properties
Disadvantages:
Fuel and oil resistance, abrasion resistance
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7161
50 +/-5
-45
250
General purpose
7172
55 +/-5
-40
250
NSF-61
7175
60 +/-5
-40
250
General purpose
7173
65 +/-5
-40
250
NSF-61
7176
70 +/-5
-50
250
General purpose
7180
70 +/-5
-40
250
FDA 21CFR177.2600 & 21CFR182.5991, USP Class 6
7158
75 +/-5
-40
250
FDA 21CFR177.2600 & 21CFR182.5991
7181
80 +/-5
-50
250
Approved for atomic energy applications
NAS 1613 (o-rings), MIL-G-22050, GRADE 2 (sealing strips)
7182
80 +/-5
-50
250
General purpose
7157
85 +/-5
-40
250
Friction reducers added

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FFKM: Perfluoro-elastomer (Kalrez®)
FFKM offers superior chemical compatibility coupled with outstanding steam resistance. It’s resistant to almost every chemical compound, including fuels, ketones, esters, alkalines, alcohols, aldehydes and both organic and inorganic acids. They feature both the chemical resistance of Teflon® and the high temperature stability of a fluoroelastomer like Viton®. Resistant to over 1,600 solvents, chemicals, and plasmas, they exhibit minimal swell and can function in almost any chemical or petrochemical situation. Most commonly seen in oilfield exploration and refining industries as well as chemical processing and pharmaceutical mixing.
Kalrez® is a registered trademark of DuPont.
Advantages:
These are extreme elastomers that will perform in extreme conditions
Disadvantages:
High cost
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7193
85 +/-10
-4
550
High temperature applications

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FKM: Fluorocarbon (Viton®)
Fluorocarbon elastomers make excellent general-purpose seals due to their exceptional resistance to chemicals, oil, and temperature extremes. They usually have good compression set resistance, low gas permeability and resistance to ozone and sunlight. FKM compounds are commonly used in the automotive, appliance, fluid power and chemical processing industries; high temp oil seals, fuel filters and diaphragms.
Viton® is a registered trademark of DuPont.
Advantages:
Great heat resistance, excellent permeation to fuels, inertness to many chemicals
Disadvantages:
High cost, not very good low temp. flexibility
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7005
65 +/-5
-15
400
General purpose
7002
70 +/-5
-20
400
FDA 21CFR177.2600 & 21CFR182.5991
7001
75 +/-5
-40
400
Friction reducers added
7003
75 +/-5
-20
400
Approved for atomic energy applications
MIL-R-83248 Type 1, Class 1
7024
75 +/-5
-10
400
Recommended for high speed aircraft applications
Government S188
7028
75 +/-5
-65
400
Good low temperature capabilities
MIL-S-45005
7023
75 +/-5
-15
400
UL-778 max 56ºC rise, NSF-61max use temperature 23ºC max
7018
80 +/-5
-15
400
UL157 (LPG, etc.), UL430 (disposers to 105ºC), UL778 (water pumps to 105ºC), UL1081 (swimming pool pumps, etc.), FDA code 21CFR177.2600, 21CFR182.5991, 21CFR184.1205, 3A-Sanitary Class I
7019
80 +/-5
-20
400
MIL-R-83248 Type 1, Class 1
7030
80 +/-5
-20
400
General purpose
7033
85 +/-5
-15
400
Friction reducers added
7035
85 +/-5
-15
400
General purpose
7031
85 +/-5
-20
400
UL157 Gasoline, gasoline/alcohol blends (ethanol & methanol) up to 20%, diesel fuel, kerosene, naptha, lubrication oils, fuel oils at ambient temperatures, fuel oil #6 up to 250ºF
7015
90 +/-5
-20
400
Recommended for aerospace applications
MIL-R-83248 Type 1, Class 2

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FXM: Tetrafluoroethylene Propylene (Aflas®)
This family of elastomers is a cousin to the fluorocarbons (FKM’s). They provide a unique combination of chemical, heat and electrical resistance. Chemically, they resist acids and bases, as well as steam, amine-based corrosion inhibitors, hydraulic fluids, alcohol and petroleum fluids. They are also resistant to ozone and weather. It retains its remarkable chemical resistance even in high temperatures, and tests have shown that electrical resistance actually improves with heat exposure. Commonly used in sour gas oilfield applications as well as base resistant applications.
Aflas® is a registered trademark of the Asahi Glass Co., Ltd.
Advantages:
Physical properties do well at high temperatures, chemical resistance
Disadvantages:
Not a good low temperature material
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7008
75 +/-5
-20
400
General purpose
7021
85 +/-5
-20
400
General purpose

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HNBR: Hydrogenated Acrylonitrile
Compounded HNBR yields high tensile properties, low compression set, good low temperature properties, heat resistance, excellent ozone resistance, good resistance to aggressive oils, resistance to crude oil in the presence of hydrogen sulfide and amines and resistance to alkaline and oxidizing media. HNBR is used in fuel parts due to its increased resistance to sour gasoline and ozone and oil line parts thanks to its resistance to elevated temperatures, oil additives and copper-containing metal sludge. HNBR is also used in automotive air conditioning systems. It’s commonly used in a variety of automotive (oil, fuel, and ac) and oilfield applications.
Advantages:
Good fuel and petroleum resistance, heat, and inertness to many chemicals
Disadvantages:
Higher cost that NBR
Material
Code
Hardness
Lower
Temperature
Limit
(ºF)
Upper
Temperature
Limit
(ºF)
Comments
Specifications Met
Shore A
7107
65 +/-5
-20
300
General purpose
7106
70 +/-5
-20
300
General purpose
7108
75 +/-5
-15